SLH High Purity Fe-99.95% Pure Iron Manufacturer for EV & Medical Industries

In the rapidly evolving fields of electric vehicles (EVs) and medical technology,high-purity Fe-99.95% pure iron is the cornerstone of innovation. As a leading manufacturer, SLH Pure Iron delivers ultra-pure iron solutions that meet the stringent demands of these industries, combining unmatched magnetic performance, precision, and sustainability. This article explores how our materials empower breakthroughs in EV efficiency and medical precision, backed by advanced (metallurgy) and rigorous quality control.

1. Why Fe-99.95% Pure Iron is Indispensable

Ultra-high-purity iron (Fe ≥99.95%) is critical for applications where even trace impurities can compromise performance:

Industry	Key Requirement	Impact of Fe-99.95% Purity
Electric Vehicles	Low core loss in motors	Extends battery range by 15–20%
Medical Imaging	Zero magnetic distortion in MRI	Ensures diagnostic accuracy
Renewable Energy	High-efficiency power conversion	Reduces energy waste by 10–12%
Aerospace	Lightweight, durable components	Withstands extreme thermal cycles

2. SLH Pure Iron Proprietary Manufacturing Process

Our vertically integrated production ensures Fe-99.95% purity through cutting-edge technologies:

Step 1: Hydrogen-Based Direct Reduction

- Process: Converts iron ore (Fe₂O₃) to sponge iron using H₂instead of coke.

- Emission Reduction: 50% lower CO₂ vs. traditional methods.

- Output: 99.7% pure sponge iron.

Step 2: Vacuum Induction Melting (VIM)

- Process: Melts sponge iron under 10⁻³ Pa vacuum to remove O₂, N₂, H₂.

- Purity Achieved: 99.93% Fe.

Step 3: Electro-Slag Remelting (ESR)

- Process: Eliminates sulfur (<0.001%) and non-metallic inclusions.

- Final Purity: Fe-99.95%** with uniform grain structure.

Step 4: Precision Forming & Annealing

Product Form	Technology	Application
Thin Strips	20-high cold rolling mill	EV motor laminations
Forging Billets	Continuous casting	Medical device components
Fine Wire	Multi-stage drawing	Surgical robotics sensors

 

3. Technical Advantages of Fe-99.95% Pure Iron

Parameter	SLH Pure Iron	Industry Standard	Benefit
Coercivity (Hc)	60–80 A/m	90–130 A/m	Lower energy loss in cyclic use
Permeability (µ)	5,200–6,000 µH/m	4,000–4,500 µH/m	Efficient magnetic flux conduction
Carbon Content (C)	<0.005%	<0.02%	Minimizes hysteresis loss
Surface Roughness	Ra 0.4–0.8 µm	Ra 1.6–3.2 µm	Reduces friction in moving parts

4. Applications Driving Demand

A. Electric Vehicles

- Motor Cores: Fe-99.95% laminations reduce eddy current loss by 25%, enabling 95%+ motor efficiency.

-Wireless Chargers: Ultra-thin strips (0.1mm) enable compact, high-frequency charging systems.

B. Medical Technology

- MRI Magnet Yokes: Zero impurities ensure no image distortion, even in 7T scanners.

- Surgical Robots: High-purity wire ensures precision in force feedback sensors.

C. Renewable Energy

- Wind Turbine Generators: 98.5% efficiency with reduced cogging torque.

- Solar Inverters: Low core loss at 50–100 kHz switching frequencies.

 

5. Sustainability at SLH Pure Iron

Initiative	Impact	Industry Comparison
Hydrogen Smelting	50% lower CO₂ emissions	Traditional coke-based smelting
Scrap Recycling	98% reuse rate in production	Industry average: 85%
Water Management	Zero liquid discharge (ZLD) systems	Conventional wastewater discharge

6. Quality Assurance & Certifications

- Testing Methods: BH curve analysis, ultrasonic flaw detection, ICP-OES chemical testing.

- Certifications: ISO 9001, IATF 16949 (automotive), ISO 13485 (medical devices).

- Traceability: Full material test reports (MTRs) with heat number tracking.

7. Why Choose SLH Pure Iron ?

Factor	SLH Pure Iron	Competitors
Purity	Fe-99.95% guaranteed	Fe-99.8% standard
Lead Time	15–30 days (standard orders)	45–60 days
Customization	Alloying, coatings, geometries	Limited specifications
Global Support	24/7 multilingual technical team	Limited service hours

Custom Solutions：

- Alloy additions (Si, Ni) for tailored resistivity.

- Precision machining to ±0.005mm tolerances.

In industries where precision and reliability are non-negotiable, SLH Pure Iron Fe-99.95% pure iron sets the benchmark. From extending EV battery ranges to enabling life-saving medical diagnostics, our materials are engineered to exceed expectations. Partner with us to harness the power of ultra-pure iron in your next breakthrough.